Customized Carton Manufacturing
International Packing & Service Company
Project Overview
IPSC is a customized carton manufacturing company providing high-quality packaging solutions to a wide range of industries. The company serves diverse market segments and focuses on delivering tailored packaging products based on client specifications.
The Challenge (The Problem)
As the company scaled, several operational and financial challenges began impacting performance:
- Subcontracting accounting inconsistencies
- Inaccurate Bill of Materials (BOM) calculations
- Manual scrap percentage calculations consuming significant time
- Long pricing and quotation cycles
- Accounting disorganization across sales, purchasing, vendors, and customer accounts
- Production and operational chaos
- Delayed order fulfillment
- Weak customer communication and limited marketing presence
Project Goals
The objective was to transform IPSC’s operations into a structured, visible, and automated manufacturing environment:
- ✔ Improve production visibility and planning
- ✔ Automate scrap percentage calculations
- ✔ Ensure accurate BOM management
- ✔ Organize manufacturing orders
- ✔ Reduce manual errors
- ✔ Accelerate pricing and quotation processes
- ✔ Improve cost efficiency
- ✔ Eliminate operational chaos
- ✔ Strengthen marketing and lead generation
- ✔ Showcase products and services digitally
Our Integrated Solution
We implemented a fully customized ERP system tailored specifically to carton manufacturing workflows, integrated with a professional corporate website.
The Website
- Product and service showcase
- Lead generation capabilities
- Enhanced digital presence
The ERP Engine
- Manufacturing order management
- Automated BOM and sheet size calculations
- Scrap percentage automation
- Integrated accounting (sales, purchase, vendors, customers)
- Real-time production tracking
- Cost and pricing engine for faster quotations
Results
The implementation delivered measurable operational improvements:
- Faster production cycles
- Structured and organized manufacturing orders
- Accurate and fast pricing & quotation generation
- Full visibility into accounting operations
- Precise calculations for sheet size, pieces, scrap, and cost
- Improved operational control and reduced delays
Technologies
.NET 8
SQL Server
Figma
OpenSearch
Redis
AWS
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